limited edition hardware

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Custom door hardware - an index of posts on the process

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Over the years of writing my blog I have often described the process from designing to casting door hardware using the lost wax method but have not until now felt it necessary to index  these posts.

The posts are broken down into 5 areas that describe the process from inception to end product. If you have limited reading time there is one piece that covers most of the stages that was was posted on June 21st 2017.

For details on the different stages please read on.

STAGE 1 - Design

These posts follow the creative process from the initial sketch to more detailed drawings that show the piece from different perspectives. They explain how the technical aspects of lost wax casting as well as the functional requirements of door hardware impact the design and result in modifications to the original concept.

https://www.martinpierce.com/blog/dragon-and-netsuke-door-knobs

https://www.martinpierce.com/blog/custom-designed-door-hardware-some-common-misunderstandings

https://www.martinpierce.com/blog/early-designs-for-a-new-entry-door-pull

https://www.martinpierce.com/blog/candlesticks-new-designs

https://www.martinpierce.com/blog/new-morphic-door-pull-one-size-does-not-fit-all

Stage 1 - detailed drawing from 2 perspectives Stage 2 - rough carving of pattern later refined

STAGE 2 – Pattern making

Lost wax casting requires an  original pattern or sculpture to be created. We create our patterns by sculpting  in a hard wood, blue wax or high-density foam. Our method is reductive and rarely makes use of 3D printing and we explain why in these posts.

https://www.martinpierce.com/blog/bumble-bee-cabinet-knob

https://www.martinpierce.com/blog/dog-door-knobs

https://www.martinpierce.com/blog/new-carp-fish-door-pull

https://www.martinpierce.com/blog/why-research-and-development-costs-for-custom-hardware-is-expensive-part-2

https://www.martinpierce.com/blog/3d-printing-as-useful-tool-in-casting-custom-door-handles

STAGE 3 - Mold making, gates and sprues

A mold of the pattern is made. The number of molds needed for one design depends on the complexity of the design and in assessing how the molten bronze will flow. The pattern is fitted with one central sprue and several gates that attach to the sprue and the edge of the pattern. A mold (s) is then  made of the pattern with the sprue and gates attached.

https://www.martinpierce.com/blog/how-to-make-a-simple-mold-for-lost-wax-casting

https://www.martinpierce.com/blog/how-to-cast-bronze-butteflies-good-and-bad-runners-and-gates

STAGE 4 – Wax replicas and shelling

The lost wax method requires a wax replica to be made for all the component parts needed to make one piece. The Hedgerow door lever for example require 4 waxes to be made; one for the escutcheon, one for the lever, 2 for the tree canopy. The waxes are then dipped in a silicone slurry that when hardened forms a shell that encases the wax. An auto-clave is used to remove the wax (lost wax)  and the hollow shell is ready to receive molten metal.

https://www.martinpierce.com/blog/wine-cellar-door-handles-and-shell-casting

https://www.martinpierce.com/blog/using-wax-facsimiles-to-create-bronze-door-handles

 https://www.martinpierce.com/blog/hawaiian-theme-door-handle

https://www.martinpierce.com/blog/creating-a-custom-appliance-pull-using-the-lost-wax-process-the-wax-stage

 https://www.martinpierce.com/blog/limited-edition-door-handles

Wax replicas ready to be shelled

 

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Limited Edition Door Handles

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Limited Edition Door handles
We are a limited production company making finely detailed hand-made door hardware but our grapevine heroic door handle is a limited edition and here we examine both concepts.

All of our hardware is made using the lost wax method of casting and each piece is always chased by hand and finished by hand, which is a production process that simply does not work for industrial manufactures making 100’s or thousands of door handles. As artisans we are able to focus on smaller quantities which ensures that we can produce high quality unique and we hope more interesting pieces. In this sense our work is similar to that of the boutique or small winery who by virtue of their size are able to put more care into their craft than larger wineries.
Continuing the analogy the Grapevine Heroic door pull is akin to a small celebratory edition of wine where the number of bottle is limited to a few cases. The door pull was designed as a statement piece for wine collectors and is scaled for large wine cellar doors. The pull is made with the same care as any other piece but it’s scale, design and complexity warranted the added value of a finite edition of 100 pieces. Being 42” high and with 3 intricate sections the waxes are made personally by Martin Pierce who shapes and refines the smallest of details so that each piece is truly unique. Each piece is numbered and signed by Martin at the wax stage and we are currently at number 15.


Our hardware designs evolved from our work as furniture makers where we offered limited editions for the Vine Highboy (100) Aspen Buffet (30) and Aspen armoire (50).
The small number of the edition and the price point ensure that the edition will take several years to complete with each piece being fresh to the artists eye.

Using a heated scalpel and hand chisel Martin removes small imperfections from the wax

Using a heated scalpel and hand chisel Martin removes small imperfections from the wax

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Martin Pierce has gone to the birds with our new sculpture

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We recently teased you a bit with an introduction to a project Martin is working on that involves the design of a blue jay. early carving of the Jay's wing Martin Pierce Hardware

To catch up you can view that introductory post here.

We are very happy to say that the jay wing carvings have now made it into wax, shown as the brown wing in the photo below. The wax wing was created by pouring wax into a rubber mold that we made around the grey pattern (carvings) that Martin sculpted. The pattern or carving in the photo above is beige in color, the natural color of basswood, but we then "paint" the pattern with a grey primer to fill in the grains and pores of the wood, giving us a smooth grey pattern and one without the distraction of wood grain. If we didn't fill in the grain the end result would be a bronze casting with a visible and distracting wood grain.

As with all of our pieces, we will use  the lost wax method when creating the eventual bronze castings as this method allows us to capture the intricate details of the wings and bird.

body of bird wax mold

grey pieced is wax mold

This particular sculpture was not commissioned.  Rather, it is just a bird we see often and one that Martin really likes as they have a lot of character and are fun to watch.  We had originally thought of just having the wings as door pulls but decided to turn it into a complete sculpture that can be used as wall art, yet still offer the option of mounting it on the door as a pull.  We are also happy to announce that it will be available in a limited edition of 25 and we will keep you posted on the progress with future posts.

If you are interested in other architectural hardware pieces modeled after birds or would like to discuss a custom order for your next hospitality or residential project, please contact us or visit our site at www.martinpierce.com.

 

Which art form do you prefer--original or reproduction?

Limited edition Ascot sideboard with vine japanning detail from Martin Pierce Custom Hardware We certainly view our custom designed architectural hardware and furniture pieces as artwork and often refer to them as functional art.  But, fortunately for all of us,  art comes in many affordable forms.  Lisa Leonard from LML Art Group in San Diego, California shared some of her expertise to help you make the right choice for your project.

Original:  Original art is just what it says--a piece of art that is in it's original format. This would include a painting, drawing, sculpture, weaving, etc.   While prints or limited editions may be created from this item,  the original is always the first one produced.  In the event that no reproductions are made then the original becomes an often valuable one-of-a-kind item.

Limited Edition:  When an artist creates a specific number of the same piece and then destroys the mold, for example, it becomes a limited edition piece.  Each piece is numbered so that you are aware of the order in which your piece was cast or created. There are differing schools of thought on the value of the number.  With our obsession with the #1 in this society, some collectors feel that the lower the number the more valuable the piece.  Conversely, others believe that the final number in an edition is more valuable as it is the last one created.  For your enjoyment, Ms. Leonard recommends that, if you have a choice you select a number that is important to you such as an anniversary or birthdate or your own "lucky" number.  At Martin Pierce, we offer limited editions in some of our furniture and hardware collections and those can be viewed by visiting our site.

Print: Prints or off set lithographs are the most inexpensive form of reproduction. They are photo mechanically produced, usually on thin paper.  A good way to make sure you are receiving the form you are paying for, take a look at the item under a magnifying glass.... a print will show a series of dots that make up the image while the more expensive silkscreen will show a solid wash of color.

Silkscreens:  While silkscreens are also printed, it is onto heavier paper and with a time intensive process of paint screened onto paper with each color requiring a different screen until the image is complete.  Silkscreens are often offered in a limited edition, thereby increasing the cost and perhaps even the value.

Giclees:  Giclees are computer generated with ink jet printers similar to your own home printer.  However, the paper is much heavier and the ink (paint) is denser.  Giclees were originally printed as limited editions and considered quite valuable.   While they are more expensive than an off-set print, today's technology makes it possible to print them in vast quantities and they are not considered a from of original art.

The beauty and value of any piece of art lies in the eyes of the beholder but it is also good to be armed with some knowledge before making these very important purchases.

To view our entire collection of custom and/or limited edition hardware and furniture, please visit our site at www.martinpierce.com.

Limited Edition hardware series at Martin Pierce

Isn't it wonderful to know that you own something that no one else owns?  Perhaps it is a piece of art or a treasured antique.  Or, in the case of a limited edition, you and a few select people are privileged to own a specific item.  Well, we are excited to say that it is now possible to own beautiful custom hardware from the new limited edition series at Martin Pierce. We are not new to the idea of limited edition pieces.  In fact, our Aspen Buffet with a limit of 30 pieces, of which 20 have sold, has been popular as has our vine series with a limit of 100 (76 have sold). 

We are now offering the large vine door handle in a limited edition of 100.  Two of these signed and numbered pieces of "functional art" have already sold with the help of LaForce Decorative Hardware in Madison Wisconsin.  We have shared the creative process of this piece from design drawing to pouring of the mold to actual functional item and are now ready to release this to 100 discriminating home and business owners.  As you can see, the incredible detail and thought that has gone into this design makes this a very special piece.  Look closely and you will spot several critters and knot holes among the leaves and vines.

For more information on these new products, view our complete line of hardware and get the latest news on what is happening at Martin Pierce, please visit us at www.martinpierce.com